Different Forklift Types and Their Applications

There are many different forklift types, each carefully designed for specific applications and each offering its own unique set of benefits and features. Below is a list of the seven most common types of forklifts:

1.Electric Forklifts

2. IC Forklifts

3.Order Pickers

4.Reach Trucks

5.High-Capacity Forklifts

6.Pallet Jacks

7.Pallet Stackers

Selecting the right forklift for your needs is essential to efficiency and productivity, which is why it is so important to understand the key differences in each class of forklifts. With seven varying forklift “classes” with subtle differences, it can be difficult to even know where to begin your forklift search.

• Class I: Electric Motor Rider Forklifts

• Class II: Electric Motor Narrow Aisle Forklifts (Reach Trucks, Order Pickers)

• Class III: Electric Pallet Jacks, Stackers, and Tow Tractors

• Class IV: Internal Combustion Cushion Tire Forklifts

• Class V: Internal Combustion Pneumatic Tire Forklifts

• Class VI: Electric/IC Engine Tow Tractors
• Class VII: Rough Terrain Forklifts

Let’s explore the distinct applications, benefits, and features of each of the seven classes of forklifts:

Class I Forklifts are electric motor riders. These electric-powered forklifts are ideal for loading and unloading tractor-trailers, handling pallets, and a number of other applications in industries ranging from food storage and retail to factory and general warehousing.

Because they are powered by an electric battery, Class I forklifts are much quieter and create no emissions, making them a popular choice for indoor applications. Batteries on Class I forklifts also function as part of the counterweight to help maintain lifting capacity.

Toyota offers eight versatile lift trucks in this class, ranging in lift capacity from 3,000 to 40,000 pounds and with electrical systems ranging between 24-volt and 80-volt. Click on each of Toyota’s eight Class I Forklift models below to learn more about their individual features.

• 3-Wheel Electric Forklift

• Core Electric Forklift

• Core Electric Turret Forklift

• Large Electric Forklift

• Stand-Up Rider Forklift

• 48V Electric Pneumatic Forklift

• 80V Electric Pneumatic Forklift

• High-Capacity Electric Cushion Forklift

Class II Forklifts are electric, narrow aisle models. As the name suggests, Class II forklifts are designed with maneuverability that allows them to operate in tight spaces and narrow aisles. This class of forklifts is perfect for picking and putting away inventory, and these trucks provide users the ability to increase racking space without expanding their current warehouse.

Toyota offers eight Class II forklift models, and you can explore the unique features of each by clicking on the model name from the list below.

• Reach Truck

• Multidirectional Reach Truck

• High-Capacity Reach Truck

• Moving Mast Reach Truck

• Indoor/Outdoor Moving Mast Reach Truck

• Order Picker

• Furniture Order Picker

• Low Level Order Picker

Class III equipment includes electric pallet jacks, stackers, and tow tractors. This class of equipment comes in both rider and walk behind (“walkie”) models, perfect for unloading deliveries and moving loads to a staging area where they can be handled by other types of forklifts.

Toyota offers twelve Class III models, including three different stackers that are ideal for the food and beverage storage industries, among others. Click on each forklift model below to learn more.

• Electric Walkie Pallet Jack

• Large Electric Walkie Pallet Jack

• End-Controlled Rider Pallet Jack

• Center-Controlled Rider Pallet Jack

• Enclosed End Rider Pallet Jack

• Walkie Stacker

• Counter-Balanced Stacker

• Industrial Walkie Stacker

• Walkie Reach Truck

• Core Tow Tractor

• Mid-Tow Tractor

• Large Tow Tractor

Class IV Forklifts are internal combustion engine cushion tire trucks. This class of sit-down forklifts is designed for indoor use. Class IV Forklifts are powered by internal combustion (IC) engines that run on diesel fuel, LP gas, gasoline, or compressed natural gas. Their solid, cushioned tires provide a smooth ride on indoor surfaces and they’re puncture-proof since they are not air-filled.

Toyota offers seven Class IV models, ranging in lift capacity from 3,000 to 100,000 pounds. Click on each of the forklift models below to learn more about their individual features.

• Core IC Cushion

• Large IC Cushion

• Box Car Special

• Paper Roll Special

• High-Capacity Cushion

• High-Capacity Large Cushion

• High-Capacity Adjustable Wheelbase

Class V Forklifts are internal combustion engine pneumatic tire trucks. Forklifts in this class are similar to those in Class IV but are designed primarily for outdoor use. These forklifts are highly durable and are ideal for lumberyards, construction sites, and other outdoor applications.

Toyota offers eight forklift models in Class V, ranging in lift capacity from 3,000 to 125,000 pounds. Click on each individual forklift model below to learn more about its individual features.

• Core IC Pneumatic

• Mid IC Pneumatic

• Large IC Pneumatic

• High-Capacity Core IC Pneumatic

• High-Capacity IC Pneumatic

• Loaded Container Handler

• Reach Stacker Container Handler

• High-Capacity Marina Forklift

Class VI equipment includes electric and internal combustion engine tow tractors. These machines are most commonly used for towing loads rather than lifting. Trucks in this class are ideal for use at airports but are also commonly used in assembly line areas.

Toyota’s Large Tow Tractor boasts a maximum tugging capacity of over 50,000 pounds and features an extremely tight turn radius. Its AC Drive system enables quicker acceleration, high top speeds, and extended peak operator time.

Class VII Forklifts are rough terrain trucks. Trucks in this class feature large, tractor-style tires and are powered almost exclusively by diesel engines for outdoor use in rugged terrain. Class VII trucks are most commonly used at lumberyards or construction sites to lift building materials to elevated work sites.

Deciding whether an internal combustion forklift or electric forklift is appropriate for your application can seem like a daunting task. Here are some high-level considerations that you might take into account when choosing between a gas-powered and electric powered forklift:

• Typically less maintenance than I/C forklifts

• Quieter with little emission sounds

• No fuel-storage requirements
• Many have lithium-ion battery compatibility 

• Requires a charging station

• No tailpipe emissions

• Lifespan depends on the application, use, and maintenance

• A better option for smaller, confined areas

• Operate on gasoline, diesel, compressed natural gas, or liquid propane gas

• Primarily used outdoors, but can be used in moderation in some indoor applications

• Can operate in various conditions

• No batteries to recharge

• Toyota’s IC Forklift line can lift over 51,000 lbs.

• Lifespan depends on the application, use, and maintenance

• Noise emissions meet or exceed ANSI B56.1 standards